Wide
mouth preform moulds is one kind of preform moulds, it mainly stands for those
preforms with diameter more than 42mm, and it is also named jar preform moulds.
The wide mouth preform moulds are mainly designed for candy and foods packaging.
With more than 20 years’ experience, SINO-PK is professional for wide mouth
preform moulds production.
Our jar preform
moulds have below features:
Multi-cavities
design - For wide mouth preform
moulds, we can offer the cavity from1, 4, 6, 8, 12, 16, 24…as per customers’
productivity requirement.
Advanced
hot runner system - Anole hot runner valve gate system is applied for SINO-PK wide mouth preform moulds making, the heating
elements are from Germany with durable heating performance, the valve gate designs
are for material sealing, avoiding the plastic material leakage during
injection.
Mould
Component interchange - All the mould cores and cavities are self locking
system. With high precise dimension control, all the same parts can be
interchangeable, and if there is one cavity damaged during the production, only
this cavity need to be replaced. Also we can make the neck interchange, for
example, we can offer two kinds of neck screws for one set mould, and then the
customer can produce the wide mouth preform moulds with two kinds of screw neck
to meet his packing requirement.
Weight
interchange - For wide mouth preform
moulds, we can make the weight interchange around 10g, 20g, and this help
customer to reduce a lot of mould production investment.
Mould
machining process - For jar preform
mold, the tooling is more important compared to standard preform moulds,
because the diameter is bigger, the engineers must be very professional and in
top mentality. The jar preform moulds core and cavity are required to go though
the rough tooling, and precision tooling to make sure the dimension is of top
precision. In the precise tooling stage, high speed lathe Mazak is used, and
after each tooling stage, the preform moulds components must be inspected by
the QC department. If the inspection is qualified, then they will be passed to
next step; but if the inspection indicates there is any dimension out of the
tolerance, then we need to repeat the previous step or even reprepare the
steel, no any mistakes is allowed in SINO-PK’s order management.
Jar preform
sample inspection:
After
the mould trial, our QC dept will inspect the samples with at least 5 full shots;
the main points which should be inspected are as below:
·
Wide mouth preform
weight:
the weight from each cavity should be at lowest variation.
·
Wide mouth preform
ID and OD:
the ID is for the mandrel matching and OD is for cap fitting, so these two
dimensions are very important.
·
Wide mouth
Preform thickness variation: the thickness must be kept within the
lowest difference; otherwise the blowing will be affected
·
Wide mouth
Preform Polariscope testing: this is to check if the plastic flow is
balanced to make sure the preform is easy for blowing
·
Wide mouth preform
surface:
mainly preform will be produced in PET transparent material, so the surface
appearance is very important.
·
Wide mouth
preform blowing:
this is the key point, so when we make the product design, the blowing feature
also needs to be considered.
·
Plastic
part design
·
3D
mould design
·
2D
mould assembly drawing
·
Mould
production
·
Plastic
injection molding
·
Mould
installation in customer’s factory
·
Training
for customers’ engineers
Sino Package Mold Co. Ltd is dedicated
for the improvement for the wide mouth preform moulds and jar preform moulds.
Also we can offer customers the complete line for wide mouth bottle production.
Only if you offer us your idea, we can help you to realize.
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